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Maintaining Environmental Foot Print
Priorities:
- Reduce GHG
- Reduce water consumption
- Reduce waste
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Ensure A Healthy & Sustainable Workplace
Priorities:
- Health & Wellness
- Employee Engagement
- Fair & Equality
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Acting on climate change
Priorities:
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- Full implementation of 4R-Reduce, Reuse, Recycle & Restore
- Plan for low carbon future
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Monitoring Operation Excellence
Priorities:
- Ensure Safety
- Reliability
- Innovations
- Customers Values
Sustainability at a Glance
| 1 |
Replaced T5 & T8 lights with LED |
| 2 |
Replaced clutch motor sewing machines by servo motor sewing machines |
| 3 |
Installed G-Traps for Irons |
| 4 |
Installed steam traps in steam lines |
| 5 |
Installed steam meters |
| 6 |
Introduced Condensate Recovery System (CRS) |
| 7 |
introduced exhaust gas boiler (EGB) |
| 8 |
Introduced economizer at exhaust point of boilers |
| 9 |
Using VFD/inverter type motors |
| 10 |
Replaced water inefficient dyeing machines by water & energy efficient dyeing machines |
| 11 |
introduced push type water faucets |
| 12 |
Using waste heat recovery system in latest dyeing machines |
| 13 |
Installation of Rain Water Harvesting (RWH) system with catchment area 100K sq. ft. |
| 14 |
Implemented the Reduce, Reuse, Recycle ( 3R ) program for process water which is collected from the Cooling process of Dyeing. |
| 15 |
Maintaining proper insulation in all Steam pipelines and Boiler Feed Tanks. |
| 16 |
Introduced Bio-scouring process in dyeing |
| 17 |
Enrolled with energy efficient pilot programmes e.g. PaCT, STWI etc. |
| 17 |
Installed 462.44 KWp solar panel for renewable energy generation. |
Sustainable approaches towards saving environment
Saving water & chemicals by
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Low Liquor Ratio Dyeing with 3R integration throughout all production processes.
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Use of Sclavos Athena Heat Exchanger & Heat Recovery Systems has helped reduce usage of water by 211.7 million liters per year
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Integrated Wash Water Recycle System by Use of Corino Slitting & Squeezing Machines
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Santashrink Progress Relax Dryers have 5+1 Eco Chambers that have considerably lowered dependence on burning Fossil Fuel by 104,390 m3 per year
Saving energy by
- Use of LED energy saving lights throughout entire industry
- Completely integrated Water Treatment Plant
- Sustainable Architectural Designs used for industrial buildings Eg: use of Slanted Beams
Issues that Matter
- Reducing GHG
- Conserving water and reducing dependance on ground water
- Robust Sustainable Production Practices
- Implementing 4R Model throughout industry
Greenhouse Gas Reduction Initiatives
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Using energy efficient & environment conscious industrial equipment
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Use of Large Capacity Solar Energy Generation
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100% Zero discharge of hazardous chemicals (ZDHC) MRSL compliant chemicals utilization in production process
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Dedicated Environment & Chemical Management Department
Planning for CPB dyeing
- save water by 1:1 liquor ratio dyeing process
- Saving energy due to require low temperature
- Salt free dyeing
Biological Effluent Treatment Plant
- FFL ETP is capable of treating 8 million liter waste water per day
- ZDHC waste water guidelines:
- As per requirements published in ZDHC Platform
- Meets the requirements of Major Brands such as H&M, Inditex, C&A etc.
- Department of Environment
- And other standard waste water management requirements
- FFL ETP comprises of both Anaerobic and Aerobic waste water treatment processes
Water Saving Initiatives
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on average 20 million liters per year of rain water is harvested
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Reduce, Reuse, Recycle (3R) program for water helped to save on average 140.7 million liters of water per year
