How We Support Themtitle icon

Our design studio and its development capabilities is deeply rooted on creative values and its appreciation. We use state-of-the-art technology for ongoing research and development purposes keeping the latest fashion trend at the heart of our designs.

Design Studio
Design Studio

To meet our esteemed buyers’ requirements, we have a dedicated design team and studio based in United Kingdom, the epicentre of Fashion.

Design Studio

3D Sampling

We are continuously upgrading our product development segment. Innovation is the core driving factor that we utilize in terms of achieving pole position within the Apparel Manufacturing sector. Additionally, this enables us to focus on sustainable fashion.

Product Development

Sustainable Product Development:

Sustainable Product Development
Sustainable Product Development

Physical Lab Testing Strength

FFL Physical Testing Lab is conducting tests on
various fabric quality requirement from the buyers. It
has the capability of testing according to International
Standards Methods of tests for Textile & Garments,
such as: ISO, BS & EN.

  • Dimensional stability to washing
  • Appearance after washing
  • Twisting / Spirality
  • Color Fastness to washing/ rubbing/ water/
    Perspiration/ Saliva/ Light/ Sublimation/ phenolic
    yellowing/ light with perspiration/ dye transfer in
    storage
  • Pilling test
  • Bursting Strength
  • pH test
  • Yarn Count test
  • Yarn Appearance Test
  • T.P.I (Twist per Inch) test
  • Button pull test
  • Nickel Test
  • FiberAnalysis
  • Moisture Content Test

    Color Lab Strength:

  • Spectrophotometer-650 with Data Color Software
  • Autolab TF (Automatic Chemical Dispensing
    System)
  • Auto Solution Maker
  • Dark Room with D65, TL84, TL83, UV, A-10
    Lighting system
  • TDS Meter
  • Hardness Tester
  • PC Spectro- COD Tester

Capacity: 50 Tons/Day

FFL has a variety of knit fabrics including spandex and dyed yarn options as well as follows:

  • Single Jersey
  • Rib Jersey
  • Interlock
  • Plaited Interlock
  • Interlock Pique
  • Pique
  • Drop Needle
  • Waffle
  • Fleece
  • Pique Fleece
  • French Terry
  • Velour
  • Terry Towel
  • Varegative Rib
  • Pointed Rib
  • Jacquard Knit (Flat & Circular)

Capacity: 55 Tons

Colour expresses personality, FFL’s dyeing & dyeing finishing is well equipped with updated European machineries. These machines are a technological masterpiece using Total Dye-House system software called Sedo Master & TDH.

  • Dimensional stability to washing
  • Appearance after washing
  • Twisting / Spirality
  • Color Fastness to washing/ rubbing/ water/
    Perspiration/ Saliva/ Light/ Sublimation/ phenolic
    yellowing/ light with perspiration/ dye transfer in
    storage
  • Pilling test
  • Bursting Strength
  • pH test
  • Yarn Count test
  • Yarn Appearance Test
  • T.P.I (Twist per Inch) test
  • Button pull test
  • Nickel Test
  • FiberAnalysis
  • Moisture Content Test

Capacity: 55 TonsTons/Day

“Dyeing Finishing is the final stages of fabric processing. In FFL we have state of the art fabric finishing machineries. We are capable of reproducing multi-functional finishing effects on the fabrics by consuming less water and energy aiming towards sustainable production processes. Some of the special functional finishes are anti-bacterial, flame retardant, water repellent,
anti-pilling, anti- creasing, sanforizing, anti-fiber migration etc.”

FFL Washing Department boosts to have world class machineries stacked with unique process capabilities
such as Natural Dyeing Acid, Cold Pigment Dyeing, Tie Dyeing Dip, Deep Dyeing, Enzyme Wash, Reactive Dyeing, Direct Dyeing,
Normal Wash, Grinding, Dyeing, Dyeing Spray, Wash Pigment, Wash Crinkle Acid, and many more Washing processes.
Our Washing Plant is built with environment conscious state of the art machineries from Yilmak, Jianye, JY Honda,
Yokohama, Chungmoon, Gison, Makita and many more. In terms of ensuring Sustainable production processes, our Washing
department is no different. We ensure compliance standard and beyond processes such as our Natural Dyeing process
uses recycled raw materials.

Printing Capacity:190,000 pcs/day

    Type of Machineries:

  • Brand: Country of Origin
  • ECO: Portugal
  • Oval: Portugal
  • Digital Printing: China
  • Sublimation: China

Strength:

FFL has placement and transfer print capability which can print on rubber, pigment/water base, Hi-density, gel, flock, discharge, plastic sole, glitter etc.

Our independent lab in Printing department conducts physical test, print durability, rubbing, PVC tests to ensure quality and robustness.

Embroidery Capacity:350,000 stitch/day

    Type of Machineries:

  • Brand: Country of Origin
  • Tajima: Japan
  • ZXK: Germany

Design Strength:

Basic, Sequin, Applique, Bids, Corrding etc.

Capacity:270,000 pcs/day

    Types of Machineries:

    Among many types of machines we also have:

  • Flat seamer
  • PMD (Multi needle)
  • Pocket setter
  • Bonding Machine
  • Smoking Machine

    Sewing Capabilities:

  • Knitted Blazer
  • Swimsuit
  • Jogger
  • Jacket
  • Hoody

Quality is a debatable matter but at FFL the buck stops as per the requirement of the buyer which is deemed to be the final decision in terms of quality. There’s no room to compromise in it!

    Hence Quality is Ensured via keeping in focus:

  • Internal Audit
  • Integrated processes to track quality from the first stitch such as
    • Quality traffic light system
    • TQM
    • QMS

FFL Quality Promise: “We are committed to achieve optimum customer Satisfaction with best Quality readymade garments through effective
Quality Management System and continuous improvement by complying with the guidelines of customer.”

Future Planstitle icon

  • Enhanced dyeing capacity up to 70 Tons
    Introduction of 20 Tons CPB Dyeing
  • Recycle yarn manufacturing project:
    20 Tons capacity of recycle yarn manufacturing
  • Smart warehouse system:
    Introducing ASRS with the capacity of 12,000 Tons.
  • ETP expansion
    Enhancing ETP capacity up to 12000 m3/Day
  • Solar plant expansion
    Expand Solar plant up to 2.0 MWp
  • Expansion of catch mate area
    Enhancing catch mate area for rain-water harvesting
  • Water recycling project
    30% Water recycling project
  • Digital AoP:
    Excited to start this soon with a 5 tons/day capacity
  • Yarn Dye:
    Excited to start this soon with a 7 tons/day capacity